TPO Versus PVC Roofing: Which Is Better for Your Roof?

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John Smith
Author Position

What are the differences between TPO and PVC roofing? Find out more in this article by Summit Commercial Roofing.

PVC ROOF SYSTEMS

The average commercial roof lasts between 15 and 30 years, but its lifespan varies based on how often it’s maintained, the environmental conditions it’s exposed to, and the type of material it’s made from.

TPO and PVC are two of the most common material options used on low-slope commercial roofs. If you need to replace your existing system, it can be challenging to understand which option is right. Neither option is inherently bad; it just depends on where you’re located and what your roof will be exposed to.

TPO Benefits & Disadvantages

Two rolls of TPO sitting on a newly installed roofing system

TPO (thermoplastic polyolefin) is a newer material on the market that blends rubber, polypropylene, and propylene into a three-layer, single-ply material that covers the entire roof.

Benefits:

  • Thin and lightweight with fewer seams, which makes it easier to install.
  • Reflective, which helps improve energy efficiency.
  • Resistant to mold, punctures, tears, and UV damage.

Disadvantages:

  • Not as resistant to puncture as other roofing systems.
  • It’s a new material, so not much is known about its lifespan, so it may not last as long as PVC roofing.
  • Will become brittle and shrink when exposed to high temperatures.
  • Its formula has changed since it was introduced onto the market over 30 years ago, making it even more difficult to fully understand its disadvantages.

PVC Benefits & Disadvantages

a black PVC roof

PVC (polyvinyl chloride) is a thermoplastic roofing material featuring heat-welded seams.

Advantages:

  • Its heat-welded seams form a watertight barrier, making it less likely to leak.
  • Longer lasting (up to 30 years).
  • Highly energy efficient due to its light color.
  • Resistant to UV, fire, and mold, and available coatings can strengthen UV resistance.

Disadvantages:

  • Not as resistant to extreme temperature changes.
  • Higher upfront cost.
  • Not as puncture-resistant as TPO, and could become damaged during severe thunderstorms if debris hits the roof.

Choosing the Right Material

MethodAdhesiveMechanically AttachedInduction Welded
Environmental Conditions/ClimateIdeal for moderate to warm climates—less effective in extremely cold temperatures where adhesive can become brittleExcellent for areas prone to high winds, but may be more prone to leaks in very wet climatesGood for variable climates, including those with temperature fluctuations
Roof TypeIdeal for complex roof geometries or roofs with a lot of equipment or penetrationsIdeal for large, open roofsIdeal for both complex and simple roof layouts
Level of Ease/ComplexityTechnically demanding—weather conditions must also be rightSimpler and quicker but still labor-intensiveThe hardest of all three methods as it requires specialized equipment and some technical knowledge but overall less labor-intensive
Overall ExpenseVaries based on the price of adhesive. Not as costly as induction welded but costlier than mechanically attachedLeast expensive but may lead to higher maintenance costs due to leaksMost expensive, but may lead to lower long-term maintenance costs
Installation TimeLengthy and delays due to weather conditions are possibleFaster than adhesive methodsFaster than adhesive methods, but longer setup and preparation time required
Potential Risk of Roof DamageLow riskHigh riskLow risk

Durability & Lifespan

TPO and PVC roofs can last several decades before replacement is necessary. However, PVC roofs tend to have a slightly longer lifespan of 20 to 30 years compared to TPO’s 15 to 25 years. It’s worth noting that proper maintenance is also important to maximize the longevity of your roof.

Both options are also durable roofing solutions. TPO is known for its flexibility, especially in cold temperatures. It also features good UV resistance and is resistant to mold, chemicals, tears, and other physical damage.

Conversely, PVC is known for its ability to withstand winter weather, which is especially helpful in a Midwest climate. PVC is also fire- and chemical-resistant.

Climate/Environment

TPO and PVC roofs are both good roofs for commercial properties in areas that experience all seasons of weather. As we noted above, TPO’s flexibility in cold temperatures is ideal when winter weather strikes, while PVC’s strength and durability help it stand up to the snow, ice, and frigid temperatures that Michigan experiences each winter.

Bottom line: Both roofing options are ideal for climates that experience cool temperatures and winter weather, though PVC tends to be the more favorable option for all climates.

TPO and PVC roofs are also known for their energy efficiency. Due to its reflective properties, TPO is often the preferred roofing type in hot climates.

Costs

TPO is the more affordable option, with such roofs typically priced between $4 and $10 per square foot (including materials and installation). PVC roofs are more expensive, typically priced between $5 and $15 per square foot for materials and insulation.

However, there’s more that you should consider when selecting a new roof than just the upfront price. Don’t discount the importance of a PVC roof’s durability, which results in less maintenance costs over its lifetime. If your PVC roof lasts for 30 years versus a TPO roof that lasts for 22, you’re making up for an initially higher-priced roof by maximizing your investment in longevity.

Installation & Maintenance Complexity

TPO roofs are typically fast and easy to install, while the installation of PVC roofs tends to be more complex.

Maintenance is fairly straightforward for both types of roofs, and it’s also essential to roof longevity. For example, TPO roofs require regular cleaning and inspections for damage. Seam resealing may also be necessary on occasion. PVC roofs also require routine cleaning and inspection. However, PVC roof repair is typically required less frequently than TPO and other types of roofing due to its enhanced durability, which can help make it a more attractive long-term option.

Schedule an Assessment Today

Summit Commercial Roofing has specialized in providing commercial roofing services throughout southeast Michigan since our founding over 50 years ago. We can install, replace, and repair both TPO and PVC roofing. If you need help deciding which material is best for your roof, please contact us today to schedule an assessment. You can also visit our blog for more resources.

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Is your property in need of roofing service? Contact Summit Commercial Roofing today at 734-422-8280 or fill out our online form for more information and to schedule a free, no-hassle roof inspection and service estimate. As Southeast Michigan's leader in commercial roofing services, we're standing by to deliver fast, reliable and high-quality roofing service.